The New GR37 System
Revolutionizing rooftop safety with the new and innovative GR37 Non-Penetrating Guardrail System.
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Situation Overview
The need for fall protection arose from an elevated section of the roof that stood 4 feet above the main roof level. The white color of the roof made it difficult for workers to discern the drop-off, creating a significant safety hazard near the unprotected edge. Recognizing the potential risk, the company decided to invest in a guardrail system that would not only enhance safety, but also streamline installation efficiency
Beverage Manufacturing Facility - Muncie, IN
The importance of fall protection and height access solutions in the packaging and manufacturing industry
In the beverage packaging industry, where manufacturing plants often feature complex and expansive rooftop structures, ensuring worker safety is essential. Falls from heights remain one of the leading causes of workplace injuries and fatalities, making fall protection a non-negotiable aspect of occupational safety. For this company, whose facility operates around the clock to meet global demand, any incident could lead to costly downtime, not to mention the potential for severe injury or loss of life. Implementing a reliable fall protection system like the GR37 is not just about compliance with safety standards; it's about safeguarding the well-being of their workforce and ensuring continuous, uninterrupted production.
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Cost Savings and Improved Efficiency
The positive feedback from the installation team underscores the system’s practical benefits—quicker installation times and ease of handling due to the ergonomic design of the bases. Compared to the previous GR34 system, which took an estimated 60 to 90 minutes to install, the GR37 system was up and running in just 45 to 60 minutes. This improvement not only reduced labor costs but also minimized disruptions to the plant’s operations.
The reduced weight of the base components—from 100 lbs in the GR34 system to just 54 lbs in the GR37—made a significant difference during installation. The ergonomic design of the bases allowed installers to handle them more easily, reducing strain and expediting the setup process. The innovative stackable design of the bases also contributed to the ease of transportation and positioning on the roof, further streamlining the installation. This improvement not only enhanced the safety and efficiency of the installation process but also demonstrated the GR37’s potential to set a new standard in the fall protection industry.
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Looking ahead
The successful implementation of this system not only mitigates the specific hazard posed by the elevated roof section but also serves as a model for future safety enhancements across all their facilities. As the GR37 system prepares to launch industry-wide, this case study stands as a testament to its efficacy and the critical role it plays in safeguarding workers in complex industrial environments.
Project Photos
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